AccuTrak’s Dedication to Reliability: Maximizing Uptime Through Superior Design & Innovation

In demanding industrial environments, the performance of valve position monitors directly impacts plant safety, efficiency, and uptime. With every feature carefully engineered to enhance durability and reduce maintenance, Westlock Controls’ AccuTrak series represents the gold standard in reliability. Designed with advanced materials, robust construction, and a commitment to continuous improvement, AccuTrak helps operators maximize uptime and maintain seamless operation even in extreme conditions.

Let’s take a closer look at how key features in AccuTrak’s design contribute to unmatched reliability in valve monitoring and control.

AccuTrak’s enclosure combines copper-free aluminum with a polyester powder coating to provide optimal durability and corrosion resistance. The use of copper-free aluminum minimizes the risk of galvanic corrosion, which is particularly important for environments where metal components are exposed to moisture and other corrosive elements. Additionally, the polyester powder coating adds an extra layer of protection, making the enclosure resilient against chemical exposure, UV light, and physical impacts.

• Flame Paths Iridite Coated: The flame paths are iridite coated, a treatment that enhances the metal’s resistance to corrosion and abrasion. This coating safeguards critical parts of the enclosure from wear, helping to maintain the unit’s integrity and safety over extended periods.

Enclosure: Built to Withstand the Elements

Terminal Strip: Engineered for Long-Term Durability

AccuTrak’s terminal strip is more than a connection point; it’s a critical component in ensuring secure, long-lasting electrical connections. To enhance durability, the terminal strip is specially ordered with nickel-plated brass screws and clamps. These materials offer a high level of corrosion resistance, ensuring that connections remain solid over time, even in corrosive or moisture-laden environments.

• Nickel-plated brass screws and clamps: The nickel plating protects against oxidation and wear, preventing degradation that could lead to loose connections or electrical failures. This feature minimizes the need for maintenance and reduces the risk of unexpected shutdowns.

Gasket Design: Ensuring a Reliable Seal

AccuTrak’s gasket is held in place by a dove-tail groove, which provides a secure and durable seal. This design innovation prevents the gasket from shifting or becoming dislodged, even during routine maintenance or in environments with intense vibration.

• Dove-tail groove retention: By keeping the gasket firmly in place, AccuTrak minimizes potential points of ingress, helping to maintain the internal components’ protection from dust, moisture, and other contaminants. This feature is essential for industries where harsh environmental conditions could compromise equipment integrity.

Enclosure: Built to Withstand the Elements

AccuTrak’s enclosure combines copper-free aluminum with a polyester powder coating to provide optimal durability and corrosion resistance. The use of copper-free aluminum minimizes the risk of galvanic corrosion, which is particularly important for environments where metal components are exposed to moisture and other corrosive elements. Additionally, the polyester powder coating adds an extra layer of protection, making the enclosure resilient against chemical exposure, UV light, and physical impacts.

• Flame Paths Iridite Coated: The flame paths are iridite coated, a treatment that enhances the metal’s resistance to corrosion and abrasion. This coating safeguards critical parts of the enclosure from wear, helping to maintain the unit’s integrity and safety over extended periods.

Continuous Improvement: Exceeding Industry Standards

AccuTrak’s commitment to continuous improvement means that each generation of products is designed to exceed previous standards. Recent upgrades to the AccuTrak series enclosure have made it more robust and adaptable to extreme environments. The enclosure has been third-party tested and certified to withstand lower temperatures, down to -58°F (-50°C), making it a reliable choice for applications in cold climates and challenging outdoor environments.

• Certified for low-temperature operation: Equipment failures due to temperature limitations can lead to costly downtime, especially in colder regions. By extending the operating temperature range, AccuTrak enables reliable performance in an expanded range of conditions, giving operators peace of mind and reducing the risk of temperature-related shutdowns.

How AccuTrak’s Reliability Benefits Industrial Operations

In industries such as oil & gas, chemical processing, and water treatment, unexpected downtime can be both costly and dangerous. AccuTrak’s design choices reflect an understanding of the high stakes involved in industrial operations. By incorporating corrosion-resistant materials, secure sealing technology, and low-temperature certification, AccuTrak helps operators maintain consistent performance, minimize maintenance needs, and maximize uptime.

Each feature in the AccuTrak series—from the nickel-plated terminal strip to the robust enclosure—is engineered to withstand the rigors of industrial environments. This dedication to durability and reliability ensures that AccuTrak position monitors provide dependable valve position indication year after year, even under the harshest conditions.

Trust AccuTrak for Maximum Uptime

Westlock Controls’ AccuTrak series sets a new benchmark for reliability in valve monitoring. By combining innovative design with high-quality materials, AccuTrak provides operators with the peace of mind that their equipment will function reliably, regardless of environmental challenges. With features like nickel-plated terminal screws, a secure dove-tail gasket, corrosion-resistant enclosures, and low-temperature certification, AccuTrak’s dedication to reliability ensures maximum uptime and long-term operational efficiency.

For industries where uptime is crucial, AccuTrak offers a level of dependability that translates into fewer disruptions, less frequent maintenance, and greater control over critical processes. Contact us to learn more about how AccuTrak can help support your reliability goals and keep your operations running smoothly.

If you’re looking to upgrade your valve monitoring system, the AccuTrak series delivers unmatched flexibility, reliability, and ease of use. Discover how the AccuTrak series can meet your specific requirements and take your operations to the next level. www.westlockcontrols.com